Fit checking the left stab and elevator, fitting and installing the turtle deck floor and removable bulkhead

Tonight I started off by fit checking the left stab and elevator. After I got them into to position I hooked up the elevator push/pull tubes to see how everything felt, which was very smooth. After that I got the bug to finally finish off the turtle deck. I started by masking off the carbon I was going to keep “raw” (I have plans to clear coat that area which is in the cockpit only door and cockpit bulk head) and I was going to prime it to see where I was with my pin hole filling, but I stopped and decided that the floor and removable Lexan Bulk head had to be installed first. I had already drilled an fit the Lexan bulk head so all I had to do was installed the 1/4 turn camlocs. I drilled the lexan and bulk head out to 1/4″ for the camlocs and installed the camloc backing into the bulk head and back drilled the holes (makes for a quick drilling guide. I then counter sunk the rivet holes in the carbon and drilled out the carbon camloc main hole out to 3/8″. I installed the camloc backs and viola everying fits right and easy. After that I moved on to turtle deck and floor. I measured for the rivets to attach the floor the turtle deck and I drilled out the 3/32″ holes. I initially wasn’t going to install rivets as I was going to glue the turtle deck to the floor but I decided I needed some kind of mechanical back up. So anyway I scuffed the floor intersection with 100 grit sand paper to give it some “grit”. I then mixed up the left over 2216 B/A Scotch-weld glue I had left over from the ailerons applied it the the floor turtle deck/floor intersection then installed all the rivets to keep everything inplace. Turned out pretty good. Now that that is complete I can fill the rivet holes with filler and sand them flush prime and paint this sucker. Will be nice to have it painted.

Time spent tonight 6 hours
Total time spent 1423 hours

Leave a Reply

Please log in using one of these methods to post your comment:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out /  Change )

Google photo

You are commenting using your Google account. Log Out /  Change )

Twitter picture

You are commenting using your Twitter account. Log Out /  Change )

Facebook photo

You are commenting using your Facebook account. Log Out /  Change )

Connecting to %s

<span>%d</span> bloggers like this: